Lucky KPCw1 Solar Backsheet-Baoding Lekai International Ltd.|UV Protection, Temperature Adaptability

Introduction

The Lucky KPCw1 Solar Backsheet represents a significant advancement in photovoltaic (PV) module technology. Designed to withstand the harshest environmental conditions, this product combines cutting-edge materials with rigorous quality control to ensure long-term performance and reliability. Whether deployed in arid deserts, coastal regions, or areas with extreme temperature fluctuations, the KPCw1 backsheet is engineered to deliver consistent results. This article delves into the product’s key features, technical specifications, applications, and the company behind its development.

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Outstanding Environmental Resistance

The Lucky KPCw1 Solar Backsheet is equipped with a PVDF fluoropolymer weather-resistant layer that offers unparalleled protection against environmental stressors. This advanced formulation ensures the backsheet maintains its integrity and performance under extreme conditions:

  • UV Protection: The layer blocks over 95% of harmful ultraviolet (UV) radiation, preventing degradation of the PV module’s materials. According to the National Institute of Standards and Technology (NIST), UV exposure is a critical factor in the longevity of solar components, making this feature essential for long-term durability.
  • Temperature Adaptability: The backsheet functions reliably in a wide temperature range, from -40°C to 85°C, ensuring stability in both freezing and scorching climates.
  • Weather Durability: It passes the 3000-hour dual 85 (85°C/85% RH) aging test, a stringent benchmark for evaluating material resilience in humid and hot environments.
  • Chemical Resistance: The material effectively withstands exposure to acids, alkalis, solvents, and salt spray, making it ideal for coastal or industrial areas.
  • Mechanical Properties: After damp heat aging, the backsheet retains over 90% of its tensile strength, demonstrating exceptional mechanical durability.

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Reliable Bonding System

The KPCw1 backsheet features a fluorinated coating cured adhesive layer that ensures robust and long-term bonding with PV modules. This system has been rigorously tested to guarantee reliability:

  • Peel Strength: With a peel strength of over 60 N/cm with EVA (ethylene-vinyl acetate), the backsheet maintains a secure bond even under mechanical stress.
  • Interface Stability: Thermal aging tests confirm the backsheet’s ability to maintain a stable interface, preventing delamination or performance loss over time.
  • Thermal Cycling Resistance: The product shows no signs of delamination after repeated thermal cycling tests, a critical requirement for regions with significant temperature variations.
  • UV Resistance: It passes the 200kWh/m² UV accelerated aging test, ensuring long-term performance under intense sunlight.
  • Humidity Resistance: The bond strength retention exceeds 85% in humid environments, making it suitable for tropical or coastal installations.

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Strict Quality Control Measures

The Lucky KPCw1 Solar Backsheet undergoes a comprehensive quality control process to ensure consistency and performance:

  • Raw Material Inspection: Every batch of raw materials is thoroughly tested for purity and compliance with specifications.
  • Production Monitoring: Key production parameters are monitored in real-time to maintain precision and quality.
  • Final Inspection: 100% of finished products are inspected for appearance and dimensional accuracy.
  • Accelerated Aging Tests: Regular sampling is conducted to simulate long-term environmental stress and verify durability.
  • Traceability: Detailed records are maintained for full product traceability, ensuring transparency and accountability.

Wide Range of Applications

The KPCw1 backsheet is designed for diverse environments and applications, including:

  • Utility-Scale Solar Power Plants: Ideal for large installations requiring high reliability and longevity.
  • Commercial and Industrial Projects: Suitable for rooftops and ground-mounted systems in urban and industrial settings.
  • Coastal Areas: Resists corrosion from salt spray and high humidity, making it perfect for seaside installations.
  • High-Irradiation Deserts: Maintains performance under intense sunlight and extreme temperatures.
  • Regions with Large Temperature Variations: Ensures stability in areas with frequent thermal cycles.

Company Background: Baoding Lekai International Ltd.

Baoding Lekai International Ltd. (formerly known as 保定乐凯进出口贸易有限公司) is a leading manufacturer and supplier of solar backsheet solutions. With a commitment to innovation and quality, the company has established itself as a trusted partner in the photovoltaic industry. Lucky KPCw1 is a testament to their dedication to developing advanced materials that meet the evolving needs of solar energy systems. The company’s R&D center and production facilities are open to customers, offering opportunities to explore cutting-edge PV module technologies.

Product Specifications Table

Specification Details
Material PVDF fluoropolymer with fluorinated coating
UV Blocking Rate Over 95%
Temperature Range -40°C to 85°C
Weather Aging Test 3000 hours at 85°C/85% RH
Chemical Resistance Acids, alkalis, solvents, salt spray
Tensile Strength Retention Over 90% after damp heat aging
Peel Strength with EVA Over 60 N/cm
Humidity Resistance Over 85% bond strength retention

Conclusion

The Lucky KPCw1 Solar Backsheet is a prime example of how advanced materials and rigorous quality control can enhance the performance and longevity of photovoltaic systems. With its exceptional environmental resistance, reliable bonding system, and versatile applications, this product is a valuable solution for solar energy projects worldwide. For more information about the product or to explore the company’s offerings, visit Baoding Lekai International Ltd..

References

National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/

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